“We need the product in the system by next week!” – “But the compliance check takes at least three weeks!” This scene plays out daily in German companies. While external compliance risks are often the focus, one of the greatest challenges lies in-house: the balancing act of coordinating different departmental interests so that everyone achieves the best for the company—despite completely different priorities.
The internal product compliance balancing act is demanding because it is not based on ill will or ignorance. Every department acts rationally and in the interest of the company—just unfortunately with completely different priorities and time horizons.
While Quality Management wants to document every product change, every material modification, and every new batch without gaps, other departments pursue their own important goals: Sales doesn’t want to confuse customers with constant article number changes, Purchasing needs flexibility with suppliers, and Production seeks efficiency.
In our consulting practice, we see these internal tensions in over 90% of all projects. The challenge: while external compliance risks are often recognized and addressed, the balancing act of internal coordination usually remains unresolved—until the first major compliance case occurs.
In manufacturing companies, the internal compliance balancing act is particularly evident along the value chain:
Comparison: Sales/Purchasing vs. Product Compliance Management
| Sales/Purchasing Priorities | Product Compliance Management Priorities |
|---|---|
| As few changes as possible to the product (name, designation, art. no., packaging) | Every product change should be recognizable/traceable if possible |
| Document filing often without reference to individual products or deliveries | Document filing per product/variant/individual delivery |
| “Document management” seen as additional effort | Identity of products and documentation |
| In case of doubt, documents do not match the product in question | Seamless traceability in the event of product recalls |
| High search effort | Legally secure provision of evidence to authorities |
In production, there are different but understandable efficiency considerations:
The Problem: “Without clear versioning, it is impossible to trace which batch is affected if problems arise.”
Purchasing often has legitimate reasons for flexibility:
The Problem: Every change of supplier for finished products or components requires new compliance checks, even for seemingly identical components
Situation: A machine manufacturer sources a critical safety switch from Supplier A. Due to delivery problems, Purchasing switches to Supplier B—seemingly identical product, same specification.
The Problem: The switch from Supplier B has a minimally different material composition. This makes the machine’s CE Declaration of Conformity invalid.
The Consequence: Subsequent testing and new certification cost 40,000 euros and delay deliveries by six weeks.
For non-food consumer products, the internal compliance balancing act often becomes particularly demanding due to extreme time pressure. When companies purchase finished products, they rarely have influence over materials, production processes, and hidden / non-obvious product changes.
Typical process in retail:
| Purchasing Perspective | Compliance Perspective |
|---|---|
| Rapid market launch is a competitive advantage | Thorough checking takes time |
| Supplier says “everything is CE compliant” | Supplier statements must be verified |
| Catalog/seasonal dates are fixed | No problem with enough lead time |
| Compliance checks have low priority | Lack of compliance can lead to sales bans or recalls |
The big challenge: When Purchasing has already concluded contracts, Compliance Management is under enormous pressure to find quick solutions. Often, purchasing contracts also contain hardly any resilient obligations for the supplier regarding product compliance checks and documentation.
Typical statements:
Sales faces a special challenge: customers expect a certain stability of products and assortments, while product developments or material changes require the traceability and transparency of these modifications.
Quality Management wants: A new article number or version number for every relevant material change
Sales and thus the entire company face the following risks:
Situation: A garden hose manufacturer must use different plasticizers due to new REACH requirements. Functionally, the product remains identical.
Product Compliance View: New tests and possibly a new article number necessary due to different chemical composition
Sales View: “It’s the same hose! Our customers don’t understand why the article number is changing!”
The Result: Months of internal struggling while competitors are already selling compliant products.
Different objectives often cause higher costs than external compliance requirements if they are not mastered:
Direct costs of lack of coordination
Indirect costs
Opportunity costs
Studies show: Companies that do not master the compliance balancing act have significantly higher compliance costs than companies with coordinated processes.
The internal compliance balancing act can be mastered through intelligent coordination and systematic change management.
Successful solutions take into account the legitimate interests of all departments:
For manufacturing companies:
It is advisable to differentiate changes to products based on their influence on the product and the associated product compliance risk
For non-manufacturing companies:
Here, too, it is recommended to define different procedures for different products and situations within the team, e.g.
Deep Dive: Intensive check for high-risk products (3-4 weeks)
Early involvement of compliance management:
From our perspective, the most important measure is the early involvement of those responsible for product compliance in the development of new products or the purchase of finished products
Digital platforms create transparency without additional effort:
Digital product compliance management solutions make it possible to efficiently meet product compliance requirements and the corresponding documentation and to inform Sales, Purchasing, and R&D departments and keep them up to date at all times.
Clear agreements between departments:
It also seems important to agree on certain measures and procedures and then implement them accordingly. This could look like the following:
| Purchasing commits to | Compliance commits to |
|---|---|
| Involve Compliance at least 4 weeks before contract conclusion | Express preliminary check within 48h |
| Procure complete supplier documents | Standard check within 10 working days |
| Inform early in case of supplier changeIncorporation of product compliance requirements into supply contracts | Pragmatic solutions for non-critical changes |
Mastering the internal compliance balancing act requires a systematic approach and, crucially, the involvement and support of executive management:
Phase 1: Creating Awareness of the Problem
Phase 2: Harmonizing Processes
Phase 3: Establishing Cultural Change
Phase 4: Continuous Optimization
The internal product compliance balancing act is one of the greatest hidden challenges for companies. Unlike external compliance risks, it develops gradually and is often only recognized when significant damage has already occurred.
Key Insights
Companies that successfully master the internal compliance balancing act create massive competitive advantages:
The tightening of external compliance requirements through the new Product Safety Regulation, the Ecodesign Regulation, the Packaging Regulation, and many other new regulations makes internal coordination even more vital. Companies that harmonize their internal processes today will be significantly better positioned tomorrow than the competition, which is still struggling with coordination issues.
The key to success lies not in perfect processes, but in the skillful orchestration of legitimate but differing departmental interests.
Do you recognize your company in these descriptions? Are you also facing the challenge of coordinating different departmental interests regarding compliance topics? Do internal coordination processes cost more time and nerves than the actual compliance work?
trinasco supports you in systematically mastering the internal compliance balancing act. Our experts understand the challenges of all departments and develop tailor-made solutions that involve all stakeholders.
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In a 30-minute conversation, we will identify your biggest compliance obstacles and provide initial starting points for better collaboration.Â
Contact: https://trinasco.de/kontakt
About the Author: Dr. Hartmut Voss is the Managing Director of trinasco GmbH and an expert in product compliance. With over 15 years of experience, he helps companies successfully master not only external but also internal compliance challenges.
What do you need to do now? Book our free initial consultation now.
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What do you need to do now? Book our free initial consultation now.
Save €249!!